We called the PS5 the most beautiful console in the world on reveal day in 2020, and I still mostly mean it. Yujin Morisawa’s shell is a bold piece of industrial design, a vertical monolith with two floating wings that looks like nothing else in the category. Bold monoliths have one correct orientation, though, and living rooms have shelves. Tip the thing sideways and the composition falls apart, because the asymmetry that reads as dynamic standing up reads as tipped over lying down. Devyn Johnston, a PC modder whose YouTube channel runs on small form factor builds, decided to answer that with tooling instead of opinions.
His BoxPlates are aftermarket cover plates that clip on exactly where Sony’s official ones go, replacing the console’s compound curves with orthogonal geometry and crisp corners. A dense linear rib pattern runs across the top face, hides a vent sitting directly above the fan, wraps the corners and continues down the sides. Johnston sank more than $100,000 into custom injection mold tooling so the parts come out of the same process Sony uses for controllers and first-party plates. Sets cost $89.99 in black, gray, white and black, or gray and black, and cover five of the six PS5 variants. The original Digital Edition is the one still waiting.
Designer: Devyn Johnston
Here is the part that might have aged like milk. That same 2020 article of ours took a swing at the Xbox Series X for being bulky, blockish and air-purifier-like, and the fix the internet has now rallied behind is, functionally, a box. Johnston admits the first prototype drew loose inspiration from the Xbox One S before he redrew it as an original design for intellectual property and manufacturability reasons. The finished plates land somewhere between an Xbox One S and a mini ITX case, which is more flattering than it sounds, because both of those objects understood that a home entertainment product should look calm sitting next to a soundbar. Sony built a trophy. Johnston built an appliance.
Getting there took considerably more work than sanding down a silhouette. The PS5’s surfacing is full of subtle compound curvature that had to be reverse-engineered before anything could be drawn over it, and Johnston then spent iterations correcting alignment, killing the tilt and straightening angles while staying inside the console’s internal mechanical constraints. Injection molding is what separates this from the 3D-printed shells cluttering Etsy, since it buys tight tolerances, sharp corners and a light matte texture that a printed part can only approximate. The clips are the clever compromise. They stay 3D printed in PETG with thick walls and solid infill under each snap, which means a worn clip costs you a small replacement part rather than the whole shell.
That blockish design actually ends up providing better thermals than Sony’s own design, which is kind of ironic. Sony’s plates block direct access to the side intakes and route air around the top of the front face, with plastic rails near the fan holding everything in shape. Johnston’s plates leave the side vents fully exposed and add that extra opening above the fan, which is the opposite philosophy. He ran God of War Ragnarok for over two hours on a PS5 Pro with stock plates and then with his own, and found centre temperatures unchanged while the surface and rear exhaust ran noticeably cooler. He is careful to call this unscientific, with no internal monitoring comparable to a PC, and I would treat it as a pleasant side effect rather than a thermal upgrade.
Sony’s official vertical stand will not work with BoxPlates, though the console does stand on its own without it, and the plates raise a real question about servicing, since the PS5’s side panels were designed to come off easily so you can vacuum dust out of the intakes. Johnston says installation is tool-free and completely reversible, which covers it, but anyone who has owned a console for five years knows dust is the actual long-term enemy. Johnston hasn’t confirmed whether the shells are ABS or polycarbonate either. At $89.99 on top of a console you already bought, this is enthusiast money for an aesthetic problem.
That problem has clearly been real for six years. YD’s archive is full of people trying to fix it, from Riccardo Breccia’s Discman-inspired reinterpretation to Alexandre Touguet’s all-black homage to the original PlayStation and Ismail Mits’ geometric Sony-meets-Microsoft concept. Those were renders. This one has a Shopify page, a final production batch for 2026 currently shipping in five to seven business days, and a tooling invoice that would make most design studios flinch. Renders argue with a design. Tooling overrules it.
The post These $90 Cover Plates turn your PS5 into an Xbox-ish Monolith with much better thermals first appeared on Yanko Design.
from Yanko Design
0 Comments